DOE-HDBK-1015/2-93Hazards of Chemicals and GasesFLAMMABLE AND COMBUSTIBLE LIQUIDSRev. 0CH-05Page 33SafetyPrecautionsAvoid accidental mixture of flammable and combustible liquids. A small amount of a highlyvolatile substance may lower the flash point of a less volatile substance and form a moreflammable mixture. In addition, the lower flash point liquid can act as a fuse to ignite the higherflash point material in the same manner as if it were a flammable mixture.Fill and discharge lines and openings, as well as control valves associated with flammable andcombustible systems, shall be identified by labels, color coding, or both, to prevent mixingdifferent substances. All storage tanks shall be clearly labeled with the name of its contents, andproducts stored within shall not be intermixed. Transfer lines from different types and classesof flammable products should be kept separate, and preferably, different pumps should beprovided for individual products.For handling quantities of flammable liquids up to five gallons, a portable FM (Factory MutualEngineering Corp.) or UL (Underwriters Laboratory) approved container should be used. Thecontainer should be clearly identified by lettering or color code.Smoking, the carrying of strike-anywhere matches, lighters, and other spark-producing devicesshould not be permitted in a building or area where flammable liquids are stored, handled, orused. The extent of the restricted area will depend on the type of products handled, the designof the building, local codes, and local conditions.Suitable NO SMOKING signs should be posted conspicuously in those buildings and areaswhere smoking is prohibited.Static electricity is generated by the contact and separation of dissimilar material. For example,static electricity is generated when a fluid flows through a pipe or from an orifice into a tank.Examples of several methods of generating static electricity are shown in Figure 5. The principalhazards created by static electricity are fire and explosion, which are caused by spark discharges.A point of great danger from a static spark is where a flammable vapor is present in the air, suchas the outlet of a flammable liquid fill pipe, at a delivery hose nozzle, near an open flammableliquid container, and around a tank truck fill opening. In the presence of a mechanism forgenerating a static charge, a spark between two bodies occurs when there is a poor electricalconductive path between them. Hence, grounding or bonding of flammable liquid containersis necessary to prevent static electricity from causing a spark.
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