PLANT MATERIAL PROBLEMSDOE-HDBK-1017/2-93Plant MaterialsFigure 2 Successive Stages of Creep with Increasing TimeThe rate of creep is highly dependent on both stress and temperature. With most of theengineering alloys used in construction at room temperature or lower, creep strain is so smallat working loads that it can safely be ignored. It does not become significant until the stressintensity is approaching the fracture failure strength. However, as temperature rises creepbecomes progressively more important and eventually supersedes fatigue as the likely criterionfor failure. The temperature at which creep becomes important will vary with the material.For safe operation, the total deformation due to creep must be well below the strain at whichfailure occurs. This can be done by staying well below the creep limit, which is defined as thestress to which a material can be subjected without the creep exceeding a specified amount aftera given time at the operating temperature (for example, a creep rate of 0.01 in 100,000 hoursat operating temperature). At the temperature at which high-pressure vessels and piping operate,the creep limit generally does not pose a limitation. On the other hand, it may be a drawbackin connection with fuel element cladding. Zircaloy has a low creep limit, and zircaloy creep isa major consideration in fuel element design. For example, the zircaloy cladding of fuelelements in PWRs has suffered partial collapse caused by creep under the influence of hightemperature and a high pressure load. Similarly, creep is a consideration at the temperatures thatstainless-steel cladding encounters in gas-cooled reactors and fast reactors where the stainless-steel cladding temperature may exceed 540C.MS-05Page 30Rev. 0
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