HEAT EXCHANGER APPLICATIONSDOE-HDBK-1018/1-93Heat ExchangersTo prevent the condensate level from rising to the lower tubes of the condenser, a hotwell levelcontrol system may be employed. Varying the flow of the condensate pumps is one method usedto accomplish hotwell level control. A level sensing network controls the condensate pumpspeed or pump discharge flow control valve position. Another method employs an overflowsystem that spills water from the hotwell when a high level is reached.Condenser vacuum should be maintained as close to 29 inches Hg as practical. This allowsmaximum expansion of the steam, and therefore, the maximum work. If the condenser wereperfectly air-tight (no air or noncondensable gasses present in the exhaust steam), it would benecessary only to condense the steam and remove the condensate to create and maintain avacuum. The sudden reduction in steam volume, as it condenses, would maintain the vacuum.Pumping the water from the condenser as fast as it is formed would maintain the vacuum. Itis, however, impossible to prevent the entrance of air and other noncondensable gasses into thecondenser. In addition, some method must exist to initially cause a vacuum to exist in thecondenser. This necessitates the use of an air ejector or vacuum pump to establish and helpmaintain condenser vacuum.Air ejectors are essentially jet pumps or eductors, as illustrated in Figure 10. In operation, thejet pump has two types of fluids. They are the high pressure fluid that flows through the nozzle,and the fluid being pumped which flows around the nozzle into the throat of the diffuser. Thehigh velocity fluid enters the diffuser where its molecules strike other molecules. Thesemolecules are in turn carried along with the high velocity fluid out of the diffuser creating a lowpressure area around the mouth of the nozzle. This process is called entrainment. The lowpressure area will draw more fluid from around the nozzle into the throat of the diffuser. As thefluid moves down the diffuser, the increasing area converts the velocity back to pressure. Useof steam at a pressure between 200 psi and 300 psi as the high pressure fluid enables a single-stage air ejector to draw a vacuum of about 26 inches Hg.Figure 10 Jet PumpME-02Rev. 0Page 16
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